Vapromatic Liquid Resistance Starter (VLRS) - Boltech Automation
Vapromatic LRS View 1

VAPROMATIC LRS (LIQUID RESISTANCE STARTER)

Vapromatic LRS is engineered for heavy-duty applications up to 10 MW. Utilizing specialized phase-change characteristics of liquid electrolytes, it delivers dependable, low-maintenance, and stress-free motor acceleration with IP65 weather protection.

  • High Capacity: Designed for robust motor applications up to 10 MW.
  • High Reliability: No moving components used except contactors for dependable operation.
  • Electrode Assemblies: Selected systematically based on motor rating and application.
  • Integral Short-Circuit Contactor: Ranges from 50A to 2050A capacity.
  • Harsh Environment Ready: Designed to operate reliably in damp, dusty, and corrosive conditions.
  • Economical Layout: Integral contactors enable installation close to the motor, minimizing cables.
  • Low Maintenance: Requires minimal electrical and mechanical upkeep.
  • Cost-Effective: Offers competitive pricing coupled with reliable performance.
  • High Adaptability: Easy adjustments allow customized starting conditions for various drives.
  • IP65 Weather Protection: Fully enclosed protection against external elements.
  • Temperature Control: Maintained efficiently through a thermostatically controlled system.
  • Level Monitoring: Equipped with a level indicator and overflow spout for easy monitoring.
  • Electrolyte Solution: Uses a standard Sodium Carbonate (Na2CO3) and Water (H2O) mixture.
  • Readily Available: Solution elements are easily sourced and ideal for high-performance LRS.

Operating Principle

The Liquid Resistance Starter (LRS) operates on the difference in electrical resistivity between the liquid electrolyte and the vapour formed inside the electrode chamber. At the time of motor starting, the initial rotor current partially vaporizes the electrolyte, which automatically adjusts the rotor resistance and provides the optimum starting torque.

As the motor accelerates, thermal changes within the electrolyte gradually reduce the resistance. A timed short-circuit contactor then bypasses the remaining low resistance once the motor reaches the required acceleration stage.

This continuous reduction in resistance ensures smooth, progressive, and stress-free motor acceleration, allowing the motor to achieve full operating speed in the shortest possible time. Since the resistance automatically decreases in proportion to the motor speed, it minimizes operator intervention and helps prevent motor overheating and burn-out.

Mechanism & Electrode Assemblies

The Liquid Resistance Starter (LRS) is designed as a multi-stage starting system, where each stage provides the equivalent resistance of several fixed resistance stages. The starter consists of electrode assemblies immersed in an electrolyte solution and housed inside a heavy-duty sheet steel tank.

The number of electrode assemblies is selected according to the motor kW rating, the required number of starts per hour, and the motor acceleration (run-up) time to ensure reliable and smooth starting performance.

Vapromatic LRS Mechanism Illustration
Vapromatic LRS Unit View
Vapromatic LRS Control Box View
Control Box Unit View

Control Box

A Control Box is provided for the electrical operation of the Liquid Resistance Starter. It houses all essential electrical components, including relays, contactors, push buttons, selector switches, indicating lamps, and other control and protection devices, ensuring safe, reliable, and efficient operation of the starter.

Model Specifications & Dimensions

SN. VLRS MODEL UPTO KW UPTO HP Overall Dimensions L x W x H (In Cubic mm)
1VLRS-13004001250 X 950 X 1075
2VLRS-24105501250 X 1050 X 1075
3VLRS-390012002200 X 1050 X 1075
4VLRS-4120016002200 X 1050 X 1275
5VLRS-5170022752200 X 1700 X 1075
6VLRS-6200027002150 X 1750 X 1275
7VLRS-7280037502750 X 1800 X 1300
8VLRS-8320043003100 X 2250 X 1325
9VLRS-9420056303100 X 2800 X 1325
10VLRS-10500067003400 X 2800 X 1375
11VLRS-11560075003800 X 2800 X 1375
12VLRS-12670090003800 X 2800 X 1525